Composite Tooling & Patterns Manufacturing Services
Precision Composite Tooling & Pattern Manufacturing
At Statt Engineering, we produce high-accuracy composite tooling and patterns for aerospace, defense, marine, and industrial manufacturers. Whether you need large-format molds, high-temp master patterns, or tight-tolerance fixtures, our 5-axis CNC capabilities and engineering support ensure quality and repeatability from concept to production.
Our Composite Tooling Capabilities
Engineered Molds, Masters & Patterns - Ready for Production
Large-Format Tooling Boards
Master Patterns
High-temp and precision masters for repeatable layups and mold replication
Trim & Assembly Fixtures
Tooling for secondary operations, fit-up, bonding, and quality control
Layup Molds
For composites, aerospace, marine, or automotive applications
Multi-Surface Geometries
5-axis CNC contouring for complex shape accuracy
Large-Format Tooling Capability
Our equipment accommodates oversized molds, master patterns, and layup tools with extended length, width, and depth – ideal for aerospace, marine, and automotive tooling.
Multi-Material Machining Systems
Designed to handle composite tooling boards (epoxy, urethane), aluminum, and hybrid materials while maintaining surface quality and dimensional accuracy.
High-Speed Trimming & Contouring
Enables clean, accurate edge finishes and complex surface detailing on molds and fixtures without secondary processing.
Vacuum Hold-Down & Fixturing Systems
Enhance stability during machining and trimming of lightweight composite boards, reducing vibration and improving edge quality.
Thermal & Structural Tooling Considerations
Our tools are engineered for thermal stability and durability, supporting high-temperature cures and autoclave or out-of-autoclave processes.
Our Composite Tooling Equipment
Equipment Designed for Large, Precise Composite Tooling
Equipment Function Summary
Precision You Can Count On
Our equipment allows us to produce large, complex, and tight-tolerance composite tools efficiently. It supports legacy part replication, overflow manufacturing, and mission-critical builds – ensuring quality, speed, and design intent are never compromised.
Why Composite Manufacturers Choose Statt
Trusted for Critical Composite Tooling
- Fast turnaround on short-run or prototype tooling
- Tooling for aerospace-grade composite applications
- Reverse engineering of legacy tools or masters
- Multi-material experience: foam, epoxy, aluminum, carbon
- Integrated engineering support for tool design and validation
- AS9100D, ITAR, and NIST compliance
Let’s Quote Your Next Tooling Project
Whether you need new molds, replicated masters, or a custom fixture – our engineering team is ready to deliver fast, precise, and compliant results.