Composite Reverse Engineering Services

Reverse Engineering Services for Complex & Legacy Parts
3D Laser Scanning
High-resolution scanning with MetraScan and Faro Arm
Surface & Solid Modeling
Reconstructed CAD from physical parts
Dimensional Verification
Inspection-grade reverse modeling
Design Optimization
Improve upon legacy designs for performance or manufacturability
CAD-to-Cut Integration
Seamless transition from scan to CAM programming and CNC production
Faro Arm CMM Scanning
MetraScan 3D Laser Scanner
Captures complex geometries, textures, and high-resolution point clouds
CAD/CAM Workstations
Used for reconstructing, validating, and optimizing part files
CMM & Inspection Verification
Confirms dimensional fidelity of scanned vs. manufactured parts
Tools & Equipment
Advanced Tools for Reverse Engineering Accuracy
Our facility is equipped to produce large-format composite molds, master patterns, and fixtures with high dimensional accuracy. We work with tooling boards, aluminum, and hybrid materials – using high-speed systems optimized for smooth surface finishes, tight tolerances, and thermal stability in demanding applications.

Equipment Function Summary
Accurate, Repeatable Part Replication
Our reverse engineering tools allow us to capture physical geometry with exceptional detail, reconstruct CAD files, and remanufacture high-precision components – even in the absence of documentation. This capability supports clients dealing with legacy parts, discontinued components, or field-based modifications.
Why Engineers Choose Statt for Reverse Engineering
Trusted to Recreate What Others Can’t
- Specialists in undocumented and legacy parts
- Support for obsolete, damaged, or modified components
- Short turnaround for overflow and urgent repair jobs
- Seamless CAD-to-machining workflow
- AS9100D & ITAR compliance for sensitive applications
- Used in aerospace, defense, automotive, medical, and industrial environments

Have a Part with No CAD File? Let’s Rebuild It.
Our team is ready to scan, model, and manufacture your legacy or undocumented part with speed and precision.
