Composite Reverse Engineering Services

Reverse Engineering Services for Complex & Legacy Parts

At Statt Engineering, we specialize in reverse engineering complex components – especially when CAD files or documentation no longer exist. Using high-resolution 3D scanning, expert modeling, and precision CNC machining, we recreate and improve parts for aerospace, defense, industrial, and medical applications.
3D Laser Scanning

High-resolution scanning with MetraScan and Faro Arm

Surface & Solid Modeling

Reconstructed CAD from physical parts

Dimensional Verification

Inspection-grade reverse modeling

Design Optimization

Improve upon legacy designs for performance or manufacturability

CAD-to-Cut Integration

Seamless transition from scan to CAM programming and CNC production

Our Reverse Engineering Capabilities

From Legacy Parts to Fully Machined Components

Reverse engineering scan
Faro Arm CMM Scanning
Ideal for probing or contact-based scanning of mechanical parts
MetraScan 3D Laser Scanner

Captures complex geometries, textures, and high-resolution point clouds

CAD/CAM Workstations

Used for reconstructing, validating, and optimizing part files

CMM & Inspection Verification

Confirms dimensional fidelity of scanned vs. manufactured parts

Tools & Equipment

Advanced Tools for Reverse Engineering Accuracy

Our facility is equipped to produce large-format composite molds, master patterns, and fixtures with high dimensional accuracy. We work with tooling boards, aluminum, and hybrid materials – using high-speed systems optimized for smooth surface finishes, tight tolerances, and thermal stability in demanding applications.

Equipment Function Summary

Accurate, Repeatable Part Replication

Our reverse engineering tools allow us to capture physical geometry with exceptional detail, reconstruct CAD files, and remanufacture high-precision components – even in the absence of documentation. This capability supports clients dealing with legacy parts, discontinued components, or field-based modifications.

Why Engineers Choose Statt for Reverse Engineering

Trusted to Recreate What Others Can’t

Have a Part with No CAD File? Let’s Rebuild It.

Our team is ready to scan, model, and manufacture your legacy or undocumented part with speed and precision.

Request A Quote

Please fill out the form provided and we will respond to you promptly with a quote based on your inquiry.

Do you prefer to initiate an NDA prior to providing project details?
Max. file size: 256 MB.
This field is hidden when viewing the form
This field is hidden when viewing the form
This field is hidden when viewing the form
This field is hidden when viewing the form
This field is hidden when viewing the form