Composite Tooling Design Services
Precision Tooling Design for Complex Manufacturing
Assembly Fixtures
Designed for precision fit-up, bonding, and part validation
Trim Fixtures
Built for tight tolerances and repeatable cutting or finishing
Inspection Fixtures
Tools that verify dimensional accuracy and part conformity
Drill Jigs & Positioning Aids
For high-accuracy production in critical environments
Legacy Tool Redesign
Replacing outdated tools with optimized, documented designs
Design-for-Manufacturing (DFM) Integration
Collaborative support for tooling efficiency
Tooling Design Process & Engineering Support
From Concept to Build-Ready Design
We collaborate closely with your team to understand application requirements, manufacturing constraints, and performance goals. Our process includes:
1
CAD development or reverse engineering
2
DFM reviews to ensure feasibility and scalability
3
Tolerance analysis and material selection
4
Prototype iterations (as needed)
5
Final tool-ready files for manufacturing
Advanced CAD/CAM Platforms
SolidWorks, Mastercam, Fusion 360
Integrated 3D Scanning
Capture legacy geometry for accurate replication
Simulation & Interference Checks
Ensures tool fit and function pre-production
Cross-Platform Compatibility
Output file formats for all major OEM and supplier systems
Application Examples
Real-World Tooling We've Designed
- Custom drill jigs for aerospace fuselage components
- Trim fixtures for composite part edge finishing
- Bonding fixtures for high-temp composite assemblies
- Inspection aids for large-format assemblies
- Tool redesigns for legacy equipment with no CAD
Why Clients Choose Statt for Tooling Design
Designed for Speed, Accuracy & Compliance
- Responsive turnaround for prototype or production tools
- Engineering-led design approach
- Deep expertise in aerospace, defense, and industrial applications
- Workflows aligned for efficient process controls to meet AS9100D, ITAR, and NIST requirements
- Build-to-print and collaborative design flexibility
- In-house machining for complete design-to-fabrication handoff
Let’s Quote Your Next Tooling Project
Whether you’re replacing a legacy fixture or designing a new tool from scratch, we’re ready to support your team with precision-engineered solutions.